Metallurgical / Material Selection and Corrosion Control Consulting and Training Services
Metallurgical Consulting
Our high-level and seasoned mettalurgical consultants are available to recommend more efficient materials, processes or application modifications for our clients' products with the objective of:
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Improving quality, reliability and safety of the products
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Reducing costs for materials and processes involved
OCTG and Line Pipe Manufacturing
OCTG (SM and ERW) and Line Pipe
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Improve or develop high collapse, control yield or sour service pipes for H2S and/or CO2 environments
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Coordination of trials for new steel suppliers, new products or validation of the process parameters
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Operational Procedures and process improvements
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Setting of Welding and Heat treatment process
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Heat Treating Evaluations and Troubleshooting to improve the quality of heat treated products
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Qualification of production route for sour service material according to NACE MRO-175/ISO 15156-1
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Root cause of operational issues, flattening failures, hydro-blow-outs, etc.
Improvement of Metallurgical Laboratory
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Procedures for lab test (Charpy/ Tensile/ Hardness/ Micro-hardness/ Spectrometer/ Collapse/ Roughness/ Metallography) according to ASTM, API and ISO Standards
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Equipment selection and data handling (Level 2, and statistics trends)
Material Selection for H2S and/or CO2 Environments
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Corrosive environments with H2S and/or CO2 for oil and gas wells
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CO2 injection with alternate water/WAG injection
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Very high-salinity water/WAG (CO2) injection
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Processes and application modifications to prevent product failure
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Witness of lab validation for sour service material
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Qualification of manufactured products for sour service according to NACE MRO-175/ISO 15156-1
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Witness of routine metallurgical testing & analysis of results
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Coordination of corrosion testing & analysis of results
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Technical support for interpretation of optical and SEM microscope results
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Coordination of field evaluation of casing/tubing/down-hole components, and christmas trees
Welding Assessment of Carbon and Low Alloy Steel
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Welding Assessments of SMAW, SAW, MIG and TIG for carbon and low alloy steel
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Welding Procedures
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Welding Qualification
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Welding Inspection
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Welding Classes
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Witness for Fracture Mechanics and CTOD tests for welding line pipe
Failure Analysis of Casing, Tubing, Drill pipe and Couplings
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Failure analysis investigations to determine the cause and prevention of equipment and component, line pipe, casing, tubing, drill pipes, and couplings
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Determination of failure mode of materials (Ductile, brittle, SSC, fatigue, quench crack) and manufacturing process (welding and heat treatment) to identify the root cause of the problem
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Conduct on-site investigation and laboratory test, including SEM
Technical Support for Procurement
Technical support for material Procurement of OCTG/Line Pipe and Christmas Trees
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Evaluation of product or raw material suppliers
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Development of product specifications
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Manufacturing surveillance services, supervision and monitoring of manufacturing processes, Threading, Heat Treatment, Welding, inspection and testing processes
Metallurgy Training Classes
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Fundamentals of casing and tubing string design
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Basic physical Metallurgy of API Steel for OCTG, Line pipe and Drill Pipe.
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Material selection for oil and gas wells with H2S and CO2
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Material selection for oil wells for CO2 and high-salinity water/ WAG injection EOR projects
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Metallurgy of Welding and Heat Treatment for ERW pipes
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Welding Metallurgy for Carbon and Low Alloy Steels
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Failure analysis for pipes and connections
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Lab Test Fundamentals
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Tensile Test Fundamentals
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Charpy Test Fundamentals
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Hardness and Micro-hardness test
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Metallography Test Theory
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Optical Emission Spectrometry
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Collapse test Fundamental
Our mettalurgical / material selection and corrosion control consultants work with our other EOR/IOR specialists/consultants, as part of our multi-disciplinary project teams, to provide guidance on material selection for oil wells in CO2 and high-salinity water/WAG injection EOR projects of our clients, whenever requested.
To put our high-level and seasoned mettalurgical / material selection and corrosion control consultants to work on your challenging onshore and offshore EOR/IOR projects, around the world, please Contact Us.
Bi-lingual (English-Spanish) consultants are also available.